BY NSF-AS9100 - ISO 9001 - APPROVED PRODUCTION FACILITY
Manufacturing Capabilities
Forty-six machines.
One precision facility.
From rough turning to gear-tooth finishing to dimensional inspection — every step happens under one roof in St. Augustine, Florida. Department numbers reflect our production flow, from raw material to certified part.
46Machines
6Departments
75+Years building gears
1000
Dept 1000Lathes & Turning
10 Machines
Machine
Max Ø
Max Length
Notes
MAZAK QTN 350-II
Max Ø16.54″
Length51″
Notes12″ chuck
OKUMA LB 25
Max Ø14.17″
Length25.29″
Notes10″ chuck
OKUMA LB 35II
Max Ø18.11″
Length23.62″
Notes15″ chuck
HAAS ST-45Y
Max Ø27.5″
Length44″
Notes18″ chuck
HAAS ST-45
Max Ø30″
Length44″
Notes18″ chuck
OKUMA LB 3000
Max Ø16.14″
Length19.69″
Notes10″ chuck
HARDINGE EMAG VL 5i
Max Ø10″
Length6″
Notes10″ chuck
DOOSAN PUMA GT 2600M
Max Ø16.1″
Length24″
Notes10″ chuck
DOOSAN GT2100B
Max Ø16.1″
Length21.7″
Notes10″ chuck
HAAS DS30Y
Max Ø13.75″
Length32.5″
Notes10″ & 8.3″ chuck
2000
Dept 2000Gear Hobbing & Shaping
6 Machines
Machine
Max Ø
Max Length
Min. DP
Mitsubishi GE25A Hobber
Max Ø250 mm (9.8″)
Length230 mm (9″)
Min. DP4.2 DP (6m)
SU H250 Hobber
Max Ø250 mm (9.8″)
Length200 mm (7.8″)
Min. DP4.5 DP (5.6m)
LIEBHERR LC502 Hobber
Max Ø500 mm (19.7″)
Length400 mm (15.7″)
Min. DP2.5 DP (10m)
Barber Colman 16-16 Hobber
Max Ø16″
Length16″
Min. DP6 DP (4.2m)
Gleason P500ES Shaper · 2009
Max Ø500 mm (19.7″)
Length225 mm (8.8″)
Min. DP3 DP (8m)
Gleason P500ES Shaper
Max Ø500 mm (19.7″)
Length225 mm (8.8″)
Min. DP3 DP (8m)
3000
Dept 3000Mills, Drills, Broaching & Washers
12 Machines
MAZAK Nexus VCN-410 A Vertical Mill
X22.06″
Y16.14″
Notes30 tools
HAAS VR-11 Mill · 5-axis
X120″
Y28″
Notes58 tools
HAAS VF-4 Mill · 4-axis
X50″
Y20″
Notes30 tools
HAAS VF-3YT/40 Machining Center · 5-axis
X40″
Y26″
Notes20 tools
HAAS Minimill
X16″
Y14″
Notes10 tools
Sodick Wire EDM AQ750L
X29.5″
Y19″
Notes50×38″ table · 15″ Z
Mitsubishi Wire EDM FA20PM
X19.5″
Y13.8″
Notes30×24″ table · 12″ Z
Lapoint 15-Ton Broach
Max Ø23″
Length60″
Notes15-ton stroke
Ransohoff Lean-Veyor Parts Washer
X—
Y—
NotesIn-line cleaning
Empire Bead Blaster
X—
Y—
NotesSurface prep
Glass Bead Blaster
X—
Y—
NotesSurface finish
Laser Marker
X—
Y—
NotesPart ID & traceability
4000
Dept 4000Grinding
4 Machines
Machine
Max Ø
Max Height
Notes
Blanchard 36″ Surface Grinder
Max Ø36″ table
Height12″
Notes—
Toyoda Select G-100 II OD Grinder
Max Ø10.73″
Height39.4″
Notes—
Studer S41-CNC OD / ID Grinder
Max Ø21.5″
Height40″
Notes—
Studer S33-CNC OD / ID Grinder
Max Ø12″
Height25″
Notes—
5000
Dept 5000Gear Grinding
7 Machines
Machine
Max Ø
Max Length
Min. DP
Reishauer RZ362A
Max Ø362 mm (14.2″)
Length515 mm (20″)
Min. DP3.6 DP (7m)
Kapp 300 #1
Max Ø300 mm (11.8″)
Length800 mm (31.5″)
Min. DP3.0 DP (8m)
Kapp 300P #4
Max Ø300 mm (11.8″)
Length800 mm (31.5″)
Min. DP3.0 DP (8m)
Kapp 160P #5
Max Ø160 mm (6.29″)
Length770 mm (30″)
Min. DP5.6 DP (4.5m)
Niles ZE-400
Max Ø400 mm (15.75″)
Length43″ (15.7″ gear)
Min. DP1.7 DP (2.25m)
Niles ZX-1000
Max Ø1000 mm (39″)
Length43″ (23.6″ gear)
Min. DP1.7 DP (2.25m)
Reishauer AM Wheel Dresser
Max Ø—
Length—
Min. DPWheel dressing
6000
Dept 6000Inspection
7 Machines
Machine
Max Ø
Max Length
Max Weight
Klingelnberg P40 Gear Checker
Max Ø400 mm (15.75″)
Length700 mm (27.5″)
Weight660 lbs
Gleason 1000 GMM Sigma Gear Checker
Max Ø1000 mm (39″)
Length1346 mm (53″)
Weight4 850 lbs
Pentagear 3515 Gear Inspection
Max Ø305 mm (12″)
Length457 mm (18″)
Weight500 lbs
Helmel Microstart 325-292 CMM
X25″ X axis
Y30″ Y axis
Z20″ Z axis
Keyence VL-870 3D Scanner CMM
Max Ø500 mm (19.69″)
Length200 mm (7.87″)
Weight110 lbs
Nital Etch
Max Ø—
Length—
NotesHeat-treat verification
Magnaflux
Max Ø—
Length—
NotesMagnetic particle inspection
Our company’s driving force is to consistently provide quality across all products that we manufacture.
